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Missing plastic and tin bits

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Geoff Hastings
honda305.com Member
Posts: 374
Joined: Wed Feb 22, 2017 2:59 pm
Location: Epsom, Surrey

Missing plastic and tin bits

Post by Geoff Hastings » Tue May 30, 2017 12:04 pm

As I can't bring myself to pay the rediculous us postal rates and then customs duty I've had to improvised on my CA77 restoration. The carb covers were quite simple and I was quite pleased how they turned out. The plastic rear shock covers I made from 1mm thick sheet steel and cut the end pieces with a jigsaw and welded them up. The chain guard was one I bought brand new for a 125 Honda, it only cost £20 and the top section fitted with almost no modification except to relocate the fixing holes, the lower section however needed additional metal added along its length and a couple of captive nuts attached. If you look closely you can see the joint is upside down but as it's not an oil bath I can live with that. It also needed a skim of two pack filler to hide the seam where I had welded it up and then a coat of paint. Oh yeah, just remembered, I also made the air filter cover and the battery bracket that retains the filter cover and the battery. I used photos from eBay and obviously used my bike to get accurate fitting.
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LOUD MOUSE
honda305.com Member
Posts: 7817
Joined: Mon Aug 15, 2005 8:23 am
Location: KERRVILLE, TEXAS

Re: Missing plastic and tin bits

Post by LOUD MOUSE » Tue May 30, 2017 1:55 pm

the rediculous us postal rates and then customs duty ????????????????

WHO gets the $$$$?. ................lm
Geoff Hastings wrote:As I can't bring myself to pay the rediculous us postal rates and then customs duty I've had to improvised on my CA77 restoration. The carb covers were quite simple and I was quite pleased how they turned out. The plastic rear shock covers I made from 1mm thick sheet steel and cut the end pieces with a jigsaw and welded them up. The chain guard was one I bought brand new for a 125 Honda, it only cost £20 and the top section fitted with almost no modification except to relocate the fixing holes, the lower section however needed additional metal added along its length and a couple of captive nuts attached. If you look closely you can see the joint is upside down but as it's not an oil bath I can live with that. It also needed a skim of two pack filler to hide the seam where I had welded it up and then a coat of paint. Oh yeah, just remembered, I also made the air filter cover and the battery bracket that retains the filter cover and the battery. I used photos from eBay and obviously used my bike to get accurate fitting.

AlanW
honda305.com Member
Posts: 167
Joined: Tue Jul 01, 2014 6:33 am
Location: Wirral UK.

Post by AlanW » Tue May 30, 2017 2:23 pm

Nice work Geoff, LM we have to pay duty on anything that costs more than £15 and the killer is that you also have to pay duty on the postage costs.
Al.

LOUD MOUSE
honda305.com Member
Posts: 7817
Joined: Mon Aug 15, 2005 8:23 am
Location: KERRVILLE, TEXAS

Post by LOUD MOUSE » Tue May 30, 2017 2:35 pm

I've noticed the cost to you compared to other nations over there you pay a BUNCH to mail and so do we. .....................lm
AlanW wrote:Nice work Geoff, LM we have to pay duty on anything that costs more than £15 and the killer is that you also have to pay duty on the postage costs.
Al.

Geoff Hastings
honda305.com Member
Posts: 374
Joined: Wed Feb 22, 2017 2:59 pm
Location: Epsom, Surrey

Re: Missing plastic and tin bits

Post by Geoff Hastings » Tue May 30, 2017 5:20 pm

LOUD MOUSE wrote:the rediculous us postal rates and then customs duty ????????????????

WHO gets the $$$$?. ................lm
Geoff Hastings wrote:As I can't bring myself to pay the rediculous us postal rates and then customs duty I've had to improvised on my CA77 restoration. The carb covers were quite simple and I was quite pleased how they turned out. The plastic rear shock covers I made from 1mm thick sheet steel and cut the end pieces with a jigsaw and welded them up. The chain guard was one I bought brand new for a 125 Honda, it only cost £20 and the top section fitted with almost no modification except to relocate the fixing holes, the lower section however needed additional metal added along its length and a couple of captive nuts attached. If you look closely you can see the joint is upside down but as it's not an oil bath I can live with that. It also needed a skim of two pack filler to hide the seam where I had welded it up and then a coat of paint. Oh yeah, just remembered, I also made the air filter cover and the battery bracket that retains the filter cover and the battery. I used photos from eBay and obviously used my bike to get accurate fitting.
Attachments
As a follow on, I wanted to do as much of the restoration as I could. I took photos of the wheels and the spoke pattern before stripping and polishing the hubs. I got the stainless spokes from Tailand and the rims in the uk. Trueing them up is not as hard
As a follow on, I wanted to do as much of the restoration as I could. I took photos of the wheels and the spoke pattern before stripping and polishing the hubs. I got the stainless spokes from Tailand and the rims in the uk. Trueing them up is not as hard
image.jpeg (282.19 KiB) Viewed 2051 times

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