honda305 Home honda305 Auctions honda305 Gallery honda305 Forum


honda305.com Forum

Login
□ Search
□ FAQ 
□ 
Vintage Honda Owners,
Restorers, Riders and
Admirers

Missing plastic and tin bits

Post Reply
Geoff Hastings
honda305.com Member
Posts: 374
Joined: Wed Feb 22, 2017 2:59 pm
Location: Epsom, Surrey

Missing plastic and tin bits

Post by Geoff Hastings » Tue May 30, 2017 12:04 pm

As I can't bring myself to pay the rediculous us postal rates and then customs duty I've had to improvised on my CA77 restoration. The carb covers were quite simple and I was quite pleased how they turned out. The plastic rear shock covers I made from 1mm thick sheet steel and cut the end pieces with a jigsaw and welded them up. The chain guard was one I bought brand new for a 125 Honda, it only cost £20 and the top section fitted with almost no modification except to relocate the fixing holes, the lower section however needed additional metal added along its length and a couple of captive nuts attached. If you look closely you can see the joint is upside down but as it's not an oil bath I can live with that. It also needed a skim of two pack filler to hide the seam where I had welded it up and then a coat of paint. Oh yeah, just remembered, I also made the air filter cover and the battery bracket that retains the filter cover and the battery. I used photos from eBay and obviously used my bike to get accurate fitting.
Attachments
image.jpeg
image.jpeg (300.32 KiB) Viewed 2119 times
image.jpeg
image.jpeg (203.48 KiB) Viewed 2119 times

LOUD MOUSE
honda305.com Member
Posts: 7817
Joined: Mon Aug 15, 2005 8:23 am
Location: KERRVILLE, TEXAS

Re: Missing plastic and tin bits

Post by LOUD MOUSE » Tue May 30, 2017 1:55 pm

the rediculous us postal rates and then customs duty ????????????????

WHO gets the $$$$?. ................lm
Geoff Hastings wrote:As I can't bring myself to pay the rediculous us postal rates and then customs duty I've had to improvised on my CA77 restoration. The carb covers were quite simple and I was quite pleased how they turned out. The plastic rear shock covers I made from 1mm thick sheet steel and cut the end pieces with a jigsaw and welded them up. The chain guard was one I bought brand new for a 125 Honda, it only cost £20 and the top section fitted with almost no modification except to relocate the fixing holes, the lower section however needed additional metal added along its length and a couple of captive nuts attached. If you look closely you can see the joint is upside down but as it's not an oil bath I can live with that. It also needed a skim of two pack filler to hide the seam where I had welded it up and then a coat of paint. Oh yeah, just remembered, I also made the air filter cover and the battery bracket that retains the filter cover and the battery. I used photos from eBay and obviously used my bike to get accurate fitting.

AlanW
honda305.com Member
Posts: 167
Joined: Tue Jul 01, 2014 6:33 am
Location: Wirral UK.

Post by AlanW » Tue May 30, 2017 2:23 pm

Nice work Geoff, LM we have to pay duty on anything that costs more than £15 and the killer is that you also have to pay duty on the postage costs.
Al.

LOUD MOUSE
honda305.com Member
Posts: 7817
Joined: Mon Aug 15, 2005 8:23 am
Location: KERRVILLE, TEXAS

Post by LOUD MOUSE » Tue May 30, 2017 2:35 pm

I've noticed the cost to you compared to other nations over there you pay a BUNCH to mail and so do we. .....................lm
AlanW wrote:Nice work Geoff, LM we have to pay duty on anything that costs more than £15 and the killer is that you also have to pay duty on the postage costs.
Al.

Geoff Hastings
honda305.com Member
Posts: 374
Joined: Wed Feb 22, 2017 2:59 pm
Location: Epsom, Surrey

Re: Missing plastic and tin bits

Post by Geoff Hastings » Tue May 30, 2017 5:20 pm

LOUD MOUSE wrote:the rediculous us postal rates and then customs duty ????????????????

WHO gets the $$$$?. ................lm
Geoff Hastings wrote:As I can't bring myself to pay the rediculous us postal rates and then customs duty I've had to improvised on my CA77 restoration. The carb covers were quite simple and I was quite pleased how they turned out. The plastic rear shock covers I made from 1mm thick sheet steel and cut the end pieces with a jigsaw and welded them up. The chain guard was one I bought brand new for a 125 Honda, it only cost £20 and the top section fitted with almost no modification except to relocate the fixing holes, the lower section however needed additional metal added along its length and a couple of captive nuts attached. If you look closely you can see the joint is upside down but as it's not an oil bath I can live with that. It also needed a skim of two pack filler to hide the seam where I had welded it up and then a coat of paint. Oh yeah, just remembered, I also made the air filter cover and the battery bracket that retains the filter cover and the battery. I used photos from eBay and obviously used my bike to get accurate fitting.
Attachments
As a follow on, I wanted to do as much of the restoration as I could. I took photos of the wheels and the spoke pattern before stripping and polishing the hubs. I got the stainless spokes from Tailand and the rims in the uk. Trueing them up is not as hard
As a follow on, I wanted to do as much of the restoration as I could. I took photos of the wheels and the spoke pattern before stripping and polishing the hubs. I got the stainless spokes from Tailand and the rims in the uk. Trueing them up is not as hard
image.jpeg (282.19 KiB) Viewed 2068 times

Post Reply




 

CB-77 | CYP-77 | Road Test | Riding Log | Literature | Zen | Marketplace | VJ Survey | Links | Home