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CL72 Fender brace cable loops

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sixtiescycle
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Posts: 271
Joined: Sat Jan 19, 2013 7:13 pm
Location: Gresham, OR

CL72 Fender brace cable loops

Post by sixtiescycle » Sun Feb 21, 2016 7:20 pm

I'm slowing using up my good parts and getting into the "repairable" pieces. This fender brace is probably the best of the junk ones I had. Lots of straightening and tweaking to get the fender to fit. So far so good. However the cable loops are broke off. I bought some 1/8"stainless tig rod, made a jig to bend it into the shape of the missing loops, then carefully drilled where the existing stubs were on the brace. Fit the new into the drilled holes and next will tig weld these on with 309L stainless rod. Hopefully this will come out okay and I won't need to rechrome the brace. Several years ago I successfully repaired a welded CL muffler that had been cut off so hopefully this will work again.

Had to change out the front forks on this too, PO put too long of bolts in the fender mounting holes.
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Dick Johnson
'61 CB92
'63 domestic CL72 Type 2
'63 CL72
'65 CL77
'66 CB77
'67 CB450D
'71 SL350
'71 XS1B

OldScrambler
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Joined: Sat Feb 07, 2015 1:49 pm
Location: Wisconsin, USA

Post by OldScrambler » Sun Feb 21, 2016 8:53 pm

Nice Fix..........

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G-Man
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Joined: Wed Mar 25, 2009 5:17 pm
Location: Derby, UK
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Re: CL72 Fender brace cable loops

Post by G-Man » Mon Feb 22, 2016 2:32 am

Great job! It's always good to reclaim broken parts. Gives you a nice glow.....

One day I will have a TiG set.....

G
sixtiescycle wrote:I'm slowing using up my good parts and getting into the "repairable" pieces. This fender brace is probably the best of the junk ones I had. Lots of straightening and tweaking to get the fender to fit. So far so good. However the cable loops are broke off. I bought some 1/8"stainless tig rod, made a jig to bend it into the shape of the missing loops, then carefully drilled where the existing stubs were on the brace. Fit the new into the drilled holes and next will tig weld these on with 309L stainless rod. Hopefully this will come out okay and I won't need to rechrome the brace. Several years ago I successfully repaired a welded CL muffler that had been cut off so hopefully this will work again.

Had to change out the front forks on this too, PO put too long of bolts in the fender mounting holes.
'60 C77 '60 C72 '62 C72 Dream '63 CL72
'61 CB72 '64 CB77 '65 CB160
'66 Matchless 350 '67 CL77
'67 S90 '77 CB400F

User avatar
sixtiescycle
honda305.com Member
Posts: 271
Joined: Sat Jan 19, 2013 7:13 pm
Location: Gresham, OR

Re: CL72 Fender brace cable loops

Post by sixtiescycle » Mon Feb 22, 2016 12:00 pm

G-Man wrote:Great job! It's always good to reclaim broken parts. Gives you a nice glow.....

One day I will have a TiG set.....

G
Thanks for the comments.

G, keep saying that about a tig enough times and you'll have one!
Dick Johnson
'61 CB92
'63 domestic CL72 Type 2
'63 CL72
'65 CL77
'66 CB77
'67 CB450D
'71 SL350
'71 XS1B

User avatar
G-Man
honda305.com Member
Posts: 5678
Joined: Wed Mar 25, 2009 5:17 pm
Location: Derby, UK
Contact:

Re: CL72 Fender brace cable loops

Post by G-Man » Mon Feb 22, 2016 1:05 pm

That process seemed to work with my bike collection. :-)
sixtiescycle wrote:
Thanks for the comments.

G, keep saying that about a tig enough times and you'll have one!
'60 C77 '60 C72 '62 C72 Dream '63 CL72
'61 CB72 '64 CB77 '65 CB160
'66 Matchless 350 '67 CL77
'67 S90 '77 CB400F

User avatar
sixtiescycle
honda305.com Member
Posts: 271
Joined: Sat Jan 19, 2013 7:13 pm
Location: Gresham, OR

Re: CL72 Fender brace cable loops

Post by sixtiescycle » Mon Feb 22, 2016 3:56 pm

G-Man wrote:That process seemed to work with my bike collection. :-)
See, the process works! I got a great deal on mine under some bad circumstances. My employer shut down the business and everything was auctioned off. Fortunately I was tranfered to another division. A larger tig machine was transferred with us, they recently bought a newer one and I'm trying to buy the other one too......................don't ask me why........... ;-)
Dick Johnson
'61 CB92
'63 domestic CL72 Type 2
'63 CL72
'65 CL77
'66 CB77
'67 CB450D
'71 SL350
'71 XS1B

User avatar
G-Man
honda305.com Member
Posts: 5678
Joined: Wed Mar 25, 2009 5:17 pm
Location: Derby, UK
Contact:

Re: CL72 Fender brace cable loops

Post by G-Man » Tue Feb 23, 2016 1:03 pm

It's because you can....... :-)

G
sixtiescycle wrote:
G-Man wrote:That process seemed to work with my bike collection. :-)
See, the process works! I got a great deal on mine under some bad circumstances. My employer shut down the business and everything was auctioned off. Fortunately I was tranfered to another division. A larger tig machine was transferred with us, they recently bought a newer one and I'm trying to buy the other one too......................don't ask me why........... ;-)
'60 C77 '60 C72 '62 C72 Dream '63 CL72
'61 CB72 '64 CB77 '65 CB160
'66 Matchless 350 '67 CL77
'67 S90 '77 CB400F

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