honda305 Home honda305 Auctions honda305 Gallery honda305 Forum


honda305.com Forum

Login
□ Search
□ FAQ 
□ 
Vintage Honda Owners,
Restorers, Riders and
Admirers

Splitting the case?

Post Reply
DianneB
honda305.com Member
Posts: 287
Joined: Tue Jun 30, 2015 5:29 am
Location: Manitoba, Canada

Splitting the case?

Post by DianneB » Mon Aug 17, 2015 4:02 pm

About ready to split the case on my 1967 Dream to fix the kick-starter ratchet.

Anything I should watch out for when separating the halves? Anything going to fall out?

It looks like standard practice is to turn the case upside down to split it?

Never split a case before!

User avatar
G-Man
honda305.com Member
Posts: 5678
Joined: Wed Mar 25, 2009 5:17 pm
Location: Derby, UK
Contact:

Post by G-Man » Mon Aug 17, 2015 4:22 pm

Crank and gears should stay in the top (on the bottom ) half. If it looks like it is going to take force, stop and look for screws that you haven't undone.

G
'60 C77 '60 C72 '62 C72 Dream '63 CL72
'61 CB72 '64 CB77 '65 CB160
'66 Matchless 350 '67 CL77
'67 S90 '77 CB400F

DianneB
honda305.com Member
Posts: 287
Joined: Tue Jun 30, 2015 5:29 am
Location: Manitoba, Canada

Post by DianneB » Mon Aug 17, 2015 7:25 pm

DAMN those case halves don't want to split!

I read that Honda used a glue to join the case halves - is that true????

User avatar
G-Man
honda305.com Member
Posts: 5678
Joined: Wed Mar 25, 2009 5:17 pm
Location: Derby, UK
Contact:

Post by G-Man » Mon Aug 17, 2015 7:42 pm

Have you got the two M8 nuts that are through the top case, in the valley? There are some M6 bolts on the underside that often get hidden in the dirt between fins...

G
'60 C77 '60 C72 '62 C72 Dream '63 CL72
'61 CB72 '64 CB77 '65 CB160
'66 Matchless 350 '67 CL77
'67 S90 '77 CB400F

User avatar
Seadog
honda305.com Member
Posts: 1272
Joined: Thu Dec 25, 2014 9:54 am
Location: Cape Cod, MA

Post by Seadog » Mon Aug 17, 2015 8:03 pm

DianneB wrote:DAMN those case halves don't want to split!

I read that Honda used a glue to join the case halves - is that true????
Close - Hondabond. You're going to need a tube for when you reassemble.

DianneB
honda305.com Member
Posts: 287
Joined: Tue Jun 30, 2015 5:29 am
Location: Manitoba, Canada

Post by DianneB » Tue Aug 18, 2015 11:07 am

G-Man wrote:Have you got the two M8 nuts that are through the top case, in the valley? There are some M6 bolts on the underside that often get hidden in the dirt between fins.
Thanks G-Man - I missed those two!

With the two sneaky nuts off, it came apart slick as could be!

User avatar
G-Man
honda305.com Member
Posts: 5678
Joined: Wed Mar 25, 2009 5:17 pm
Location: Derby, UK
Contact:

Post by G-Man » Tue Aug 18, 2015 5:41 pm

Glad you got that sorted.

Patience is your friend. Brute force less so...... :-)

G

DianneB wrote:
G-Man wrote:Have you got the two M8 nuts that are through the top case, in the valley? There are some M6 bolts on the underside that often get hidden in the dirt between fins.
Thanks G-Man - I missed those two!

With the two sneaky nuts off, it came apart slick as could be!
'60 C77 '60 C72 '62 C72 Dream '63 CL72
'61 CB72 '64 CB77 '65 CB160
'66 Matchless 350 '67 CL77
'67 S90 '77 CB400F

Post Reply
cron




 

CB-77 | CYP-77 | Road Test | Riding Log | Literature | Zen | Marketplace | VJ Survey | Links | Home