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Alternative mufflers for a CA77

DianneB
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Location: Manitoba, Canada

Alternative mufflers for a CA77

Post by DianneB » Fri Jul 03, 2015 6:50 am

I picked up a 1967 CA77 with no mufflers that I intend to turn into a rider. The price of replacement mufflers is insane so I'd like to go after-market but most sites have a "model lookup" for finding parts and don't go back to 1967.

I am thinking of hotdog mufflers.

Anybody used after-market mufflers? Which ones did you get?

Thanks!

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Jims65CA77
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Post by Jims65CA77 » Sat Jul 04, 2015 11:02 am

Hi Dianne, These sound really good and "deep". I put the EMGO 80-84034 mufflers on mine. I bought them on Ebay for about $125 with shipping for the pair. (they cost a bit more now) You have to make sure you get the rear bolted on good so they don't move. The front clamps are tight but leak a tiny tiny bit. I am thinking of making a thin shim to close up that tiny bit. But this is probably not really necessary.

SEE photos and the WHOLE post about aftermarket mufflers HERE:

http://www.honda305.com/forums/mufflers-t7635237.html
Jim

Now working/riding on my 1965 CA77 Dream...

Tango911
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Location: Brownsburg, Indiana

Post by Tango911 » Sat Jul 04, 2015 2:24 pm

i have stainless steel originals for $375.00 off a 63 305 dream

deafanddiabetic
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Post by deafanddiabetic » Mon Jul 06, 2015 12:33 pm

I also am a fan of the Emgo Dunstall Replicas. I use aluminum pop cans cut up to shim the front clamps.

They look good, they're cheap, they sound nice and even if they rot out in a few years, $100 isn't a big deal.
1964 CA72
1974 BMW R75/6
1969 CL450
1995 Toyota Corolla Wagon (The Hauler)

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Jims65CA77
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Post by Jims65CA77 » Mon Jul 06, 2015 1:33 pm

deafanddiabetic wrote:I use aluminum pop cans cut up to shim the front clamps.
Yes, you mentioned this to me about shimming with a Soda (pop) Can in another post... I now just have to DO IT! HAHA!! I figured when I take it apart I would shim it better. For now? well, it works pretty good!
Jim

Now working/riding on my 1965 CA77 Dream...

DianneB
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Posts: 287
Joined: Tue Jun 30, 2015 5:29 am
Location: Manitoba, Canada

Post by DianneB » Thu Aug 06, 2015 2:52 am

Jims65CA77 wrote:Hi Dianne, These sound really good and "deep". I put the EMGO 80-84034 mufflers on mine. I bought them on Ebay for about $125 with shipping for the pair. (they cost a bit more now) You have to make sure you get the rear bolted on good so they don't move. The front clamps are tight but leak a tiny tiny bit. I am thinking of making a thin shim to close up that tiny bit. But this is probably not really necessary.

SEE photos and the WHOLE post about aftermarket mufflers HERE:

http://www.honda305.com/forums/mufflers-t7635237.html
Thanks Jim! My EMGO mufflers came in yesterday and I was trying to figure out how the heck to support the muffler. Two bolts in the muffler is a more simple and elegant solution than the bracket ideas I was playing around with!

DianneB
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Posts: 287
Joined: Tue Jun 30, 2015 5:29 am
Location: Manitoba, Canada

Post by DianneB » Thu Aug 06, 2015 5:44 am

Got the mufflers on - sounds GOOD!

The side stand hits the left muffler - what did you use for a bumper?
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