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engine build - slowly but surely

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Dick Eastman
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Posts: 273
Joined: Tue Aug 02, 2011 8:27 pm
Location: Troy Ohio

Post by Dick Eastman » Sun Jan 08, 2017 7:30 pm

border0_3 wrote:This is a neat mod Dick.

Are you going to use the disc brake as well?

Cheers-Richard
Thanks, Richard, the seller had the wheels from the CX, Comstars. I am trying to keep the look of a '60's- era track bike, with drum brakes. The caliper bosses on the slider will give me a mounting point for the brake arm. Also, I may work up mounts for a hydraulic steering damper.

Dick Eastman
honda305.com Member
Posts: 273
Joined: Tue Aug 02, 2011 8:27 pm
Location: Troy Ohio

Post by Dick Eastman » Sat Jan 21, 2017 5:58 pm

Powder coated swing arm, center stand, triples; made new steering stop for CX forks - had to measure the stop-to-stop arc on my other cb77 - about 77 degrees, then weld stop to steering head. Made a brake torque arm for front, similar to rear arm, and made appropriate spacers for brake backing plate and caliper mount on slider - this was after I made a spacer for front axle to center CB wheel on CX forks.
I removed the fork tubes from the sliders to replace seals, and put the sliders on the lathe to turn the necks to same diameter for a fork brace - I had one on my ZRX Kawasaki, and it did make a difference. Getting ready to paint sliders and brake backing plates.
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powder coat triples, SA, stand 010 (Medium).jpg
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powder coat triples, SA, stand 009 (Medium).jpg
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powder coat triples, SA, stand 008 (Medium).jpg
powder coat triples, SA, stand 008 (Medium).jpg (52.26 KiB) Viewed 2536 times
powder coat triples, SA, stand 007 (Medium).jpg
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powder coat triples, SA, stand 006 (Medium).jpg
powder coat triples, SA, stand 006 (Medium).jpg (72.76 KiB) Viewed 2536 times

Dick Eastman
honda305.com Member
Posts: 273
Joined: Tue Aug 02, 2011 8:27 pm
Location: Troy Ohio

Post by Dick Eastman » Sat Jan 21, 2017 6:02 pm

A few more pics
Attachments
powder coat triples, SA, stand 005 (Medium).jpg
powder coat triples, SA, stand 005 (Medium).jpg (34.2 KiB) Viewed 2529 times
powder coat triples, SA, stand 004 (Medium).jpg
powder coat triples, SA, stand 004 (Medium).jpg (54.77 KiB) Viewed 2529 times
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powder coat triples, SA, stand 003 (Medium).jpg (30.67 KiB) Viewed 2529 times
powder coat triples, SA, stand 002 (Medium).jpg
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powder coat triples, SA, stand 001 (Medium).jpg
powder coat triples, SA, stand 001 (Medium).jpg (59.89 KiB) Viewed 2529 times

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G-Man
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Joined: Wed Mar 25, 2009 5:17 pm
Location: Derby, UK
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Post by G-Man » Sun Jan 22, 2017 11:43 am

Great work, Dick!

Loving the red powder coat.

G
'60 C77 '60 C72 '62 C72 Dream '63 CL72
'61 CB72 '64 CB77 '65 CB160
'66 Matchless 350 '67 CL77
'67 S90 '77 CB400F

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Muddy
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Posts: 233
Joined: Wed Mar 30, 2011 11:03 pm
Location: Sunshine Coast, QLD, Australia

Post by Muddy » Sun Jan 22, 2017 4:04 pm

Still very, very envious of the skills, equipment and time on display here. Great work - and yes, the red looks fantastic.
Thanks.

Regards

Muddy

'64 C72
'63 C72

Dick Eastman
honda305.com Member
Posts: 273
Joined: Tue Aug 02, 2011 8:27 pm
Location: Troy Ohio

Post by Dick Eastman » Sun Jan 22, 2017 7:53 pm

Thanks, guys.
The red is called "regal red", and is the identical color of Mac tool boxes. I periodically help at the powder coater's shop, and was helping when they had a run for Mac. I decided then that was the red for the frame, and recently they had another run, so I took stand, swing arm and triples there. I still have to fit the tank and seat to the frame, so I will have to weld mounting points before coating.

A few pics of the fork brace I made for my '01 Kawasaki ZRX1200R. This was when I was in a shop running cnc mills, so the one I have planned for my CB will not be as fancy. I will make this when I have the forks assembled, to get accurate dimensions.

This brace has some "bug guards", to keep the stanchions clean.
Attachments
IMG_1677 (Medium).JPG
IMG_1677 (Medium).JPG (64.88 KiB) Viewed 2423 times
IMG_1676 (Medium).JPG
IMG_1676 (Medium).JPG (65.58 KiB) Viewed 2423 times
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IMG_1675 (Medium).JPG (77.26 KiB) Viewed 2423 times
IMG_1674 (Medium).JPG
IMG_1674 (Medium).JPG (71.76 KiB) Viewed 2423 times
IMG_1673 (Medium).JPG
IMG_1673 (Medium).JPG (52.81 KiB) Viewed 2423 times

Dick Eastman
honda305.com Member
Posts: 273
Joined: Tue Aug 02, 2011 8:27 pm
Location: Troy Ohio

Post by Dick Eastman » Fri Jan 27, 2017 9:36 am

A few more things accomplished: powder coat both fenders, fender brace, and fork sliders. The fenders are a natural aluminum color. The front fender is the '79 CX500, and the rear is an old aftermarket Beck/Arnley front fender for a 305 Scrambler, modified.
Because I can no longer use the stock steering damper, I have been considering a hydraulic rotary, like a Scotts. I put the frame on the mill to create a mounting point for the stationary post; I'll fine tune it with a post bracket when I actually have one in hand - at least the mounting pad is done. I cut the handlebar mounts off the upper triple, and will use the tapped holes for the damper...slowly but surely.
Attachments
powder coat fenders,sliders, machine neck 008 (Medium).jpg
powder coat fenders,sliders, machine neck 008 (Medium).jpg (40.59 KiB) Viewed 2321 times
powder coat fenders,sliders, machine neck 007 (Medium).jpg
powder coat fenders,sliders, machine neck 007 (Medium).jpg (57.07 KiB) Viewed 2321 times
powder coat fenders,sliders, machine neck 006 (Medium).jpg
powder coat fenders,sliders, machine neck 006 (Medium).jpg (53.5 KiB) Viewed 2321 times
powder coat fenders,sliders, machine neck 005 (Medium).jpg
powder coat fenders,sliders, machine neck 005 (Medium).jpg (53.84 KiB) Viewed 2321 times
powder coat fenders,sliders, machine neck 004 (Medium).jpg
powder coat fenders,sliders, machine neck 004 (Medium).jpg (53.11 KiB) Viewed 2321 times

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