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Houston 1966 305 Dream Log

Want to keep a Restoration Log? Post it here! You can include photos. Suggested format: One Restoration per Thread; then keep adding your updates to the same thread...
LOUD MOUSE
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Posts: 7817
Joined: Mon Aug 15, 2005 8:23 am
Location: KERRVILLE, TEXAS

Post by LOUD MOUSE » Mon Nov 05, 2007 11:24 am

Hello Bob. The message above this last one you sent may answer what I recommend at this time. When I saw the 3 pics I recalled that another feller had the same problem you have and above is what I recommended and it worked. Give it a try?. ..................lm
Bob Dale wrote:Without further fueling the fire I will try to respond completely objectively...

1) The red herring was in reference to the diagnosis that, by the photo evidence and the performance symptoms, I had reassembled the top end with the cam sprocket one tooth off from top dead center. In reaction to that diagnosis I had questioned the opinion and was assured that this was the only possible outcome so I pulled the engine and dissassembled it. The cam sprocket was in fact correct.

2) Does it work? I cant answer for sure if it works or not. I have only installed the motor and started it but there seems to be a marked improvement. I hesitate to call it a success because I worry about possible side effects that could damage the engine. I have also not fully reassembled the bike to ride it yet so I dont know if it works correctly under load. This course of action (modifying the points plate) was warned against by LM but after an extended period of no contact from him, and upon discovery that the cam sprocket was set correctly, I felt like his warning might apply more under circumstances that did not exist. In other words, I can completely see how modifying the points should not be considered a correction for a one tooth off assembly. With that ruled out, the new goal was simply to get the spark to fire at the correct time, which this modification seems to achieve. Why would this be necessary? It shouldnt unless maybe the points plate, as suggested by another member, is not the correct one for this motor. I didnt buy this bike new and have no idea what previous owners might have done to it. Right or wrong, that was the premise.

3) Best option? Maybe LM will take this one. He has indicated in a PM that there is a correct way to have dealt with this but has not elaborated on what it might be.

Bob Dale
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Posts: 66
Joined: Tue Sep 11, 2007 9:27 am
Location: Houston

Re: TO BOB DALE AND ALL OTHERS

Post by Bob Dale » Mon Nov 05, 2007 11:24 am

Once again the timing of our messages seems to be missing each other a little bit. While my response to MS appears after yours, it was submitted prior to your posting. We were probably typing them at the same time. Either way, appology accepted and as always, your advice is appreciated. I will try your procedure below and see what happens. I can tell you that I have already reduced the points gap to well under the .35 recommended in the Bill Silver CD and dont have much more gap to close but I will try it. I guess the other item of interest would be "is there any remaining concern with burning up my pistons if the points plate does in fact need to be rotated past its normal limit?"

LOUD MOUSE wrote:To you Bob Dale I especially owe my sincere apology. And to the others who read this list the same. I was far out of line with my message to Bob. I did cause him to remove his engine in an effort to identify a points timing problem. When he showed 3 pics of the timing set up I realized I had been in error and I ask him to call me. Which I did twice. I assumed he read those requests to call me but after I acted poorly I found he hadn't seen either. If he will accept the following info on timing the DREAM points I think the timing problem will solved. Bob and others, "Rather than use a feeler to set the gap on the points then move the plate I recommend you center the slots of the plate at the area of the aluminum case and tighten the 2 screws. Loosen the points and with a continuity lite open/close the points so the light comes on at "F" no matter the gap." This is the same way we do the left side points of the CB/CL72/77 points and has worked for others with the 360 cams and single points. Again I say I was wrong previously. .............lm

CliffC wrote:Communication guys, lets be cool, we all learn from these posts. Cliff C

Bob Dale
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Posts: 66
Joined: Tue Sep 11, 2007 9:27 am
Location: Houston

Post by Bob Dale » Mon Nov 05, 2007 10:39 pm

I am pretty sure that I understand exactly what you are saying to do and I just tried it. I know that what you are saying is correct but unless I am totally misunderstanding, it is physically impossible on my engine. The attached photo shows the points cam at top dead center...slightly past the F mark. At this position, the points "lever", for lack of a better word, is just entering the range of the shaft that would be causing it to open. Therefore, it has already been closed for quite a while at this point. In order to catch it approaching its closing position, which would send the spark as it reaches F, it would have to rotate approximately 90 degrees to a position that just follows the apex of the shaft as it rotates clockwise. It currently precedes the apex. This picture is an old one that still shows the points plate rotated as far clockwise as it will go but I have also tried it in several other positions, including centered as you instructed and fully rotated into the new channels that I opened. A suggestion that I just read in response to my posting under "Motors" indicates that another 305 owner had success by filing down the "follower" (lever?) but I dont see that improving this situation either. Is it possible that this is just the completely wrong points plate for this bike and it is therefore oriented so far off that it wont work? The 2nd picture shows a points plate currently listed on ebay for a 305 that is COMPLETELY different than mine. I cant tell for sure how it mounts but is this a better part for my engine? Another clue to support this theory is that this photo appears to show a metal follower lever and my cam has slight scratches that I dont think would have been caused by the bakelite type lever on the current points. None of this is really making any sense at this point but what I do know is that its still not running correctly. Sometimes the simplest solution is all thats left.
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LOUD MOUSE
honda305.com Member
Posts: 7817
Joined: Mon Aug 15, 2005 8:23 am
Location: KERRVILLE, TEXAS

Post by LOUD MOUSE » Tue Nov 06, 2007 5:49 am

We may be near the answer. The coil fires when the points OPEN not as they CLOSE. So please try as I last suggested. Move plate to center. Put continuity lamp to wire on points. Turn key on. Rotate rotor to "F" and then open/close the points so the light Comes On at "F" and tighten points to plate. I don't know what that other points plate is for but for sure not any 305 I've ever seen. Your plate is correct for a DREAM engine. ....................lm

Bob Dale wrote:I am pretty sure that I understand exactly what you are saying to do and I just tried it. I know that what you are saying is correct but unless I am totally misunderstanding, it is physically impossible on my engine. The attached photo shows the points cam at top dead center...slightly past the F mark. At this position, the points "lever", for lack of a better word, is just entering the range of the shaft that would be causing it to open. Therefore, it has already been closed for quite a while at this point. In order to catch it approaching its closing position, which would send the spark as it reaches F, it would have to rotate approximately 90 degrees to a position that just follows the apex of the shaft as it rotates clockwise. It currently precedes the apex. This picture is an old one that still shows the points plate rotated as far clockwise as it will go but I have also tried it in several other positions, including centered as you instructed and fully rotated into the new channels that I opened. A suggestion that I just read in response to my posting under "Motors" indicates that another 305 owner had success by filing down the "follower" (lever?) but I dont see that improving this situation either. Is it possible that this is just the completely wrong points plate for this bike and it is therefore oriented so far off that it wont work? The 2nd picture shows a points plate currently listed on ebay for a 305 that is COMPLETELY different than mine. I cant tell for sure how it mounts but is this a better part for my engine? Another clue to support this theory is that this photo appears to show a metal follower lever and my cam has slight scratches that I dont think would have been caused by the bakelite type lever on the current points. None of this is really making any sense at this point but what I do know is that its still not running correctly. Sometimes the simplest solution is all thats left.

Bob Dale
honda305.com Member
Posts: 66
Joined: Tue Sep 11, 2007 9:27 am
Location: Houston

Post by Bob Dale » Tue Nov 06, 2007 10:15 am

Now it makes much more sense. I incorrectly thought that the spark fired when the points closed to complete the circuit. Firing at the open position obviously negates everything that I said above. I will try it again tonight.

Bob Dale
honda305.com Member
Posts: 66
Joined: Tue Sep 11, 2007 9:27 am
Location: Houston

Post by Bob Dale » Tue Nov 06, 2007 10:24 am

Also, I must not be using my meter correctly since I was checking for completion of the circuit, not opening. My test light is burnt out so I have been using a voltage/continuity meter but obviously not connecting it to the right places. Where should each lead be attached...one side to the points and the other to?

LOUD MOUSE
honda305.com Member
Posts: 7817
Joined: Mon Aug 15, 2005 8:23 am
Location: KERRVILLE, TEXAS

Post by LOUD MOUSE » Tue Nov 06, 2007 11:42 am

One side to the wire at the points and the other to anywhere on the engine cases. .................lm

Bob Dale wrote:Also, I must not be using my meter correctly since I was checking for completion of the circuit, not opening. My test light is burnt out so I have been using a voltage/continuity meter but obviously not connecting it to the right places. Where should each lead be attached...one side to the points and the other to?

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