pos. 2ND GEAR IS GOING TO KILL ME

apophis · Post by **apophis** » Sun Mar 30, 2014 10:42 pm

@Hoosier Tom. what do you mean by cotters? shift fork pins? (24261-253-010)

rrietman · Post by **rrietman** » Sun Mar 30, 2014 10:43 pm

worn dogs on 2nd gear and you can't always tell about shift forks at a glance. yes, you could get two (or five) used gear sets and all have the same problems. oversize cotters are the fix for the gear dogs. and really take a close look for galling on the shafts.
good luck
Randy

Hoosier Tom · Post by **Hoosier Tom** » Sun Mar 30, 2014 10:56 pm

There was std 23941-250-010 and 2 offset cotters, 23941-259-305 and 23943-259-305. Look at your parts manual and read Bill Silver's write up.

HT

apophis · Post by **apophis** » Sun Mar 30, 2014 11:41 pm

I did not replace the cotters

http://www.berkeleyhondayamaha.com/fich ... detail.asp

Is this something I can still buy new? should I put in std or OS?

48lesco · Post by **48lesco** » Mon Mar 31, 2014 8:31 am

Just so there's no confusion when you search for these, they are "offset" cotters and they come in two varieties, .020" (23941-259-305), and .040" (23943-259-305). I'd go straight to the .040's. None are available from Honda, but they are out there. Try hondarestoration.com, Western Hills, hondanuts.com, etc. Here's a series of snaps with the .040's installed; the offset cotters just move the stationary gears closer to the sliders they have to engage with.
-48