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CA77E Rebuild

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MRiesAP
honda305.com Member
Posts: 52
Joined: Tue Sep 04, 2012 2:37 pm
Location: Conway, SC

CA77E Rebuild

Post by MRiesAP » Tue Sep 04, 2012 2:45 pm

Just came into a Honda Dream. was told it was a 1965 but think its a '64...anyway what i though was gonna be a easy restoration has just turned much darker as the motor is locked up and the kick start just ratchets. now being a A&P i am quite mechanically inclined but before i start ripping does anyone have a service manual for the rebuild of the CA77E 305? That way I am not blindly disassembling and reassembling? and where is the best place for a rebuild kit?

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My Bike by mriesap, on Flickr

conbs
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Posts: 989
Joined: Mon Mar 16, 2009 3:29 pm
Location: SW Idaho

New Dream

Post by conbs » Tue Sep 04, 2012 6:06 pm

Welcome.

Why do you think it is a '64? Find the frame number. Left side down by the stop light switch.

I highly recommend Bill Silver's Dream CD. It has a shop manual included with parts manual and LOTS of other good stuff.

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MRiesAP
honda305.com Member
Posts: 52
Joined: Tue Sep 04, 2012 2:37 pm
Location: Conway, SC

Post by MRiesAP » Tue Sep 04, 2012 6:25 pm

Thank you,

When i looked up the engine S/N CA77E-105433 it came up as a '64. The frame S/N CA78-105433. Thanks for the manual direction I will check it out. What is missing? just noticed this when looking for frame number...Let me take a stab and say the oil pump assy....
Image
Untitled by mriesap, on Flickr
Image
Untitled by mriesap, on Flickr
Image
Untitled by mriesap, on Flickr
Last edited by MRiesAP on Thu Sep 06, 2012 6:16 am, edited 1 time in total.

conbs
honda305.com Member
Posts: 989
Joined: Mon Mar 16, 2009 3:29 pm
Location: SW Idaho

Matching numbers

Post by conbs » Wed Sep 05, 2012 12:20 am

Very unusual to have frame and engine numbers that match exactly. It is a '64. It looks like you have the late battery box on it, though.

Oil pump is missing. Did the PO give you any ideas why?

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MRiesAP
honda305.com Member
Posts: 52
Joined: Tue Sep 04, 2012 2:37 pm
Location: Conway, SC

Post by MRiesAP » Wed Sep 05, 2012 5:35 am

This was the owners 1st bike and she left it behind when she moved, so it was passed to a different family member. Than she reacquired it cause of sentimental value and it was just sitting used and abused as it sits now. She now has passed it to me cause it was of too much value to her to sell but does not have room or time to transport and fix it as her significant other was in a bike accident recently and is still recovering. now that i know it is missing i will look for it while we pack the rest of her house up. What i was hoping to be an easy rebuild is getting quite evolved now. not that i mind was just hoping to get on road soon.

conbs
honda305.com Member
Posts: 989
Joined: Mon Mar 16, 2009 3:29 pm
Location: SW Idaho

Getting started

Post by conbs » Wed Sep 05, 2012 9:43 am

Add your location to your profile.

Nothing like keeping it in the family. Your bike has an interesting history, for sure.

You will find that the year of build is not nearly as important as the frame/engine numbers. Honda changed parts any time they came up with a better one so the frame/engine numbers determine what parts came on your bike (usually).

If you are mechanically inclined at all, you should be able to get started with help from the folks on the site. Learn to use the search function. It can seem challenging at times, but it will help you find an enormous amount of help. There are not very many things that you will encounter on a Dream that someone has not already written about.

That said, I would not only find the oil pump, but find out what the story is about it being taken off. You could luck out and it may be something as simple as some one trying to change the oil. I agree with your instinct to get it on the road as soon as possible. I hope that will work out for you.

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MRiesAP
honda305.com Member
Posts: 52
Joined: Tue Sep 04, 2012 2:37 pm
Location: Conway, SC

Score!

Post by MRiesAP » Fri Sep 07, 2012 5:31 am

Lucked out and found the oil pump last night. In a pile of other bike parts. was removed for tinkering. thank the gods it didnt fall out somewhere on the road.
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Untitled by mriesap, on Flickr

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