honda305 Home honda305 Auctions honda305 Gallery honda305 Forum


honda305.com Forum

Login
□ Search
□ FAQ 
□ 
Vintage Honda Owners,
Restorers, Riders and
Admirers

1961 CB72 Project

Want to keep a Restoration Log? Post it here! You can include photos. Suggested format: One Restoration per Thread; then keep adding your updates to the same thread...
Tim Miller
honda305.com Member
Posts: 242
Joined: Mon Jan 30, 2012 6:22 pm
Location: Pflugerville, TX

Post by Tim Miller » Sun Mar 22, 2015 4:01 pm

G,

I was having this same runout problem also at first. Along with not being able to control exact 180 degrees indexing. This is what prompted me to spending the 40 plus hours to build my Heavy duty fixtures. Those center section splines are the issue, Twisting and not staying centered. I have now been able to maintain .001" max runout.

btw: I check stroke index pre rod assembly in vee blocks on surface plate with height gauge on rod journal.

Tim

User avatar
G-Man
honda305.com Member
Posts: 5678
Joined: Wed Mar 25, 2009 5:17 pm
Location: Derby, UK
Contact:

Post by G-Man » Sun Mar 22, 2015 4:08 pm

Tim

Many thanks for the enlightenment.

I have a 10-day US trip ahead to think about my next move. :-)

G
'60 C77 '60 C72 '62 C72 Dream '63 CL72
'61 CB72 '64 CB77 '65 CB160
'66 Matchless 350 '67 CL77
'67 S90 '77 CB400F

User avatar
G-Man
honda305.com Member
Posts: 5678
Joined: Wed Mar 25, 2009 5:17 pm
Location: Derby, UK
Contact:

Post by G-Man » Thu Mar 26, 2015 7:27 am

Not much 'actual' progress this week as I am away from home. I did pick up some nice items that have been waiting at my friends house, though.

These oversized (15.1 mm) wrist pins were ordered before I decided to bush the small ends so they will go into my spares box.

Image

These early shocks turned up for the princely sum of $9.99 on eBay. They are not the very early type with aluminium covers but the next ones along with chrome plated steel lower covers and steel uppers. Later ones went to plastic covers and a different, welded-on, lower clevis. These will be a bit more durable than the flimsy early ones. I'm hoping to do a set of spares for the '61 bike and a set for my '62 that I am collecting parts for.These look like they haven't been messed with.

Image

Documentation from these early bikes is fascinating and I like to pick up whatever I can. The lovely little break-in card in the shape of a speedo is a lovely touch.

Image

G
'60 C77 '60 C72 '62 C72 Dream '63 CL72
'61 CB72 '64 CB77 '65 CB160
'66 Matchless 350 '67 CL77
'67 S90 '77 CB400F

User avatar
sarals
honda305.com Member
Posts: 1014
Joined: Mon Jun 25, 2012 9:19 pm
Location: Monterey Peninsula, California

Post by sarals » Thu Mar 26, 2015 1:29 pm

Score! That's pretty cool, G. You found some really nice "stuff"!

Will you her running this summer?
1965 CB77 305 Super Hawk
1989 NT650 Hawk GT
1981 Yamaha XJ550 Seca

User avatar
G-Man
honda305.com Member
Posts: 5678
Joined: Wed Mar 25, 2009 5:17 pm
Location: Derby, UK
Contact:

Post by G-Man » Fri Mar 27, 2015 5:25 am

Sara

Yes - the plan is to have the bike running this summer. I'm sure that you know all about "plans" though..... :-)

G
'60 C77 '60 C72 '62 C72 Dream '63 CL72
'61 CB72 '64 CB77 '65 CB160
'66 Matchless 350 '67 CL77
'67 S90 '77 CB400F

User avatar
G-Man
honda305.com Member
Posts: 5678
Joined: Wed Mar 25, 2009 5:17 pm
Location: Derby, UK
Contact:

Post by G-Man » Sun Apr 05, 2015 2:09 pm

Managed to get a little time with my project. I got the crank trued to my satisfaction. Last time one shaft was better that I needed ant the other I just couldn't get close. After a week away from it I was able to think it through and managed to get both shafts running at around 1 thou.

Image

Next it was time to put on some bearings. The alternator side is the later type ball race with the shield, which goes on the inside.

Image

I installed the bearings in the press using the support fixture I made for pressing out the big ends. My reasoning was that I only wanted to press against the outer wheel and not disturb the alignment of the crank, when pressing on the bearings.

Image

It was nice to get the crank finished up so that I can get on with the rest of the bottom end.

Image

The gearbox is next. It has been sitting in a box for far to long. Time to get it stripped and cleaned.

G
'60 C77 '60 C72 '62 C72 Dream '63 CL72
'61 CB72 '64 CB77 '65 CB160
'66 Matchless 350 '67 CL77
'67 S90 '77 CB400F

jerry
honda305.com Member
Posts: 173
Joined: Tue Feb 19, 2008 2:33 pm
Location: australia

Post by jerry » Sun Apr 05, 2015 5:29 pm

You are doing well G-Man. all the best Jerry

Post Reply




 

CB-77 | CYP-77 | Road Test | Riding Log | Literature | Zen | Marketplace | VJ Survey | Links | Home