Ken184 wrote:Clearly you understand this stuff, and it is really helping me, one step at a time. I don't understand these points;
No problem Ken; here to inform.
Ken184 wrote:in position 2, the red connects to the black and the brown connects to brown-white but the brown and brown-white do not connect to the red. how would the power get to the brown and brown-white?
A few years ago I over-drew and coloured-in the Honda wiring diagram(s) in order to help make them easier to follow. So let's do so:
- The fused supply leaves the battery +ve pole and, via the ign (combi) switch, joins with the black(s); the black(s) feed the ignition circuit and all other consumers, including the lighting switch (terminal IG).
When the lighting switch is operated (in either direction), terminal IG joins terminal ML (green) which, in turn, is sent back to the ign switch and joins, in your switch's case via the now-linked brown/white & brown, to the parking light and taillight.
Ken184 wrote:the harness is separated a bit, so that i have two harness elements present at teh switch
the following wires to available to connect to the switch:
one contains only a black wire that goes only to the coils
...OEM "harness 'A' " (ignition system harness)
Ken184 wrote:the other harness has 1) another black,
...OEM "harness 'B' " (lighting switch, horn, starter, brake light switch, neutral light)
Ken184 wrote:2) a green,
...switched return from the lighting switch
Ken184 wrote:3) a 'thickly insulated' white which appears to connect to the rectifier,
...possibly a PO's rework
Ken184 wrote:and 4) another white which connects to the tail light and i don't know what else
...front parking light.
Ken184 wrote:The original setup had a thickly insulated white non-fused wire from the battery connected directly to the brown-white switch terminal. In position 2 that would connect the brown terminal to everything else on the bike except the black wire to the ignition coils, so everything got power from the brown including the rectifier. Should i now connect the battery directly (through a 25A fuse) to the 'thickly insulated' white wire to the rectifier?
...Yup.
Ken184 wrote:The wiring diagram is confusing to me in this respect. it shows a red-white unfused wire from the battery connecting to the same terminal as the fused red wire and also to the rectifier.
...Nope. Look again, mate. Red/white from battery +ve > terminal CH (remember, the 'dumb' terminal) > rectifier.