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the weathered engine teardown

real_psyence
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Joined: Tue Aug 03, 2010 8:18 pm
Location: Baltimore, MD

the weathered engine teardown

Post by real_psyence » Thu Aug 05, 2010 3:24 pm

This is a thread to document the teardown of a really corroded CB77 engine. If I get it all apart, and maybe find a donor engine, there will be a thread on the rebuild.

Basically, a cautionary tale of how bad it can get - I know there are worse, but this one is mine ;-)

Here goes.

As I got it:
Image

The intake valve covers, crankcase side covers, cam tensioner, sparkplugs, left camshaft endcap/tach cable, and top engine cover had already been taken off.

I got the right cam end cap/cover off with a rubber mallet and some wiggling:
Image
The bearing had frozen to the shaft.

After excavating and removing the two nuts holding the head to the cylinders, I was ready to take off the top end.

Unfortunately, easier said than done. Keep in mind, I had sprayed the entire engine with Freeze-Off (compare to Kroil, PB-Blaster, etc.) a couple days ago, including copious amounts in the top end and sparkplug holes. Some light persuasion with the mallet and a bunch of wiggling and fighting later, it came up off the studs:
Image
A little rusty and corroded, but the valves look intact - not too bad...

What about the cylinders?
Image
Houston, we have a problem.

I'll be taking a shop-vac to it later to remove the free rust, trying to clean it up a little before applying more penetrating oil. Looks like that trick with the gear puller might be warranted.

Hope you're either enjoying this or grimacing! More to come...

Gunner_CAF
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Joined: Sun Oct 12, 2008 5:28 pm
Location: Wisconsin, USA

Post by Gunner_CAF » Thu Aug 05, 2010 6:47 pm

Wow, what a mess. You sure this wasn't stored in the hold of the Titanic??

Good luck!

Gunner

big-b
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Posts: 179
Joined: Mon Jul 26, 2004 12:45 pm
Location: Ashland, Mass.

Post by big-b » Thu Aug 19, 2010 3:05 pm

Wow, thanks for posting this, i feel a lot better about mine now. I also stumbled onto a superhawk for little money that needs a lot of work. Mine is frozen too but hopefully it doesn't look quite that bad once i get it apart. I'm just getting into it now. Motor is frozen and i haven't been able to locate the cam chain master link. I have the tensioner off and the oil pump. I'm hoping a better light and a little mirror might help me figure it out. I'd rather ot cut it yet.

Brian

mike1969
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Posts: 720
Joined: Sat Feb 06, 2010 6:53 pm
Location: w.pa.

weathered engine

Post by mike1969 » Thu Aug 19, 2010 3:33 pm

Brian, If the engine has never been apart it won't have a master link.
I used a Dremel cut off wheel to remove the link. You'll have to buy a master link.

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brewsky
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Joined: Wed Jul 23, 2008 5:21 am
Location: Princeton, WV

Post by brewsky » Thu Aug 19, 2010 6:25 pm

Wow!, looks like the insides of my 51 DeSoto...
Might want to look at this link on penetrating oil...looks like you may have the perfect candidate to try it out.
http://forums.sohc4.net/index.php?topic=20131.0
66 dream, 78 cb750k, 02fz1, 09 wing

big-b
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Posts: 179
Joined: Mon Jul 26, 2004 12:45 pm
Location: Ashland, Mass.

Post by big-b » Thu Aug 19, 2010 8:45 pm

Thanks Mike 1969, that will save me some time.

Brian

nc_rider
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Posts: 111
Joined: Tue May 04, 2010 2:35 pm
Location: Concord, NC

Post by nc_rider » Thu Aug 19, 2010 9:47 pm

holy cow... yeah, I feel a lot better about the superhawk engine I have.

-- hey, those rims in the box ... are they for the cb77, and if so, where did they come from?

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