Right - I think I am on top of the piston situation for this bike. I found an odd 0.25 O/S HC piston at the bottom of a box of stuff I forgot I had. Sadly, only one, though. Unfortunately the cylinder I had set aside for this bike was on STD bore with some damage and I wasn't sure it would make it at 0.25 o/s.
I discovered that Terry Kahler at Retrobikes had some 010 pistons so I was at least able to make a pair with my solitary one. I couldn't find pairs of larger 010 pistons so with the help of a damaged NOS late (die-cast) barrel I had, the liners were swapped over. I found a couple of STD High Compression pistons at House of Honda in New York and we should be good to go....
Here is my 'early' block with HC piston....
The higher dome gives 9.5 (or is it 10?) to 1 compression.
Here are the NOS liners in place in the early cylinder
It looks like the motor will be now be very close to the spec that it left the factory in 1961.
Off on my travels at the weekend so progress will be limited to examining the latest collection of parts at my friend's house.
G