honda305 Home honda305 Auctions honda305 Gallery honda305 Forum


honda305.com Forum

Login
□ Search
□ FAQ 
□ 
Vintage Honda Owners,
Restorers, Riders and
Admirers

CL 72 Kickstarter woes

connor1
honda305.com Member
Posts: 38
Joined: Sat Jun 29, 2013 7:23 am
Location: Charlotte, NC

Post by connor1 » Tue May 12, 2015 7:22 am

Wow what a great thread. I will be drilling out my cracked one. My welding skills aren't up to par, though.

OldScrambler
honda305.com Member
Posts: 283
Joined: Sat Feb 07, 2015 1:49 pm
Location: Wisconsin, USA

Post by OldScrambler » Tue May 12, 2015 3:05 pm

G-Man has the solution...........and my cracked units will get repaired. I found one unit with what appears to be a section of galvanized pipe driven onto the open end to keep it from spreading..........the spring was in-place and the section of pipe served as the clip...........I had to somewhat unwind the center of the spring to remove it. It seemed to work so will stay in my stash.

User avatar
G-Man
honda305.com Member
Posts: 5678
Joined: Wed Mar 25, 2009 5:17 pm
Location: Derby, UK
Contact:

Post by G-Man » Tue May 12, 2015 4:13 pm

Old scrambler

That's a pretty good fix. Keeping the open end closed would help keep that part working for quite a bit longer, I would think.

There are some ingenious 'fixers' out there... :-)

G
'60 C77 '60 C72 '62 C72 Dream '63 CL72
'61 CB72 '64 CB77 '65 CB160
'66 Matchless 350 '67 CL77
'67 S90 '77 CB400F

User avatar
G-Man
honda305.com Member
Posts: 5678
Joined: Wed Mar 25, 2009 5:17 pm
Location: Derby, UK
Contact:

Post by G-Man » Thu May 14, 2015 5:02 pm

I found a NOS knuckle in my spares box and thought I would take some close-up pictures just to see what a fresh, undamaged one looks like.

Here is the knuckle fresh out of the plastic bag. No chrome plating here, just zinc.

Image

This is a close-up of the end of the slot where the fatigue cracks always start. Just look at that nasty 'v' notch where the spline breaks into the slope where the 'slitting saw' runs out at the end of the groove. The easy fix for this is just to put a nice round hole at the end of the slot to get rid of that stress raiser... Sharp cracks just keep growing in the fatigue world, while round ended ones stop in their tracks.

Image

G
'60 C77 '60 C72 '62 C72 Dream '63 CL72
'61 CB72 '64 CB77 '65 CB160
'66 Matchless 350 '67 CL77
'67 S90 '77 CB400F

Post Reply
cron




 

CB-77 | CYP-77 | Road Test | Riding Log | Literature | Zen | Marketplace | VJ Survey | Links | Home