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Leaky front suspension

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jleewebb
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Posts: 472
Joined: Fri Jun 08, 2007 3:37 pm
Location: travis county, tx

special tool

Post by jleewebb » Sun Jul 05, 2009 5:12 pm

Here's how Ed took mine apart, more or less...this is a re-creation...idea is to pound 'em out from inside with right-angle phillips screwdriver.

Important note: he ground off peening on top of pins with dremmel tool first, pic shows after he re-peened them when reassembling.

Put a wadded up towel under it so you don't loose the pins, they're unobtanium I understand.

Good luck, Lee
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special tool.JPG
'62 CB77. "It's a rider."

deaddog
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Joined: Fri Feb 23, 2007 9:33 pm
Location: South Florida

Post by deaddog » Mon Jul 06, 2009 5:44 am

Thank you.. I will try that

[b]Update[/b]: It worked just like you and Ed recommended. Thanks a million now I just need the seals to get her going again.

deaddog
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Posts: 165
Joined: Fri Feb 23, 2007 9:33 pm
Location: South Florida

Post by deaddog » Fri Jul 10, 2009 7:44 pm

Wow thank you Ed and Lee. Just want to add a tip on this. First before you destroy any parts ask questions no matter how great of a technician you think you are. That being said:

During reassemble of the last end brass piston:::Make sure the holes for the knock pins are lined up. It is not symmetrical and will only align one way.

Hope this helps with anyone doing this. Please feel free to PM me if you are rebuilding a type one fork.

DD

LOUD MOUSE
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Joined: Mon Aug 15, 2005 8:23 am
Location: KERRVILLE, TEXAS

Post by LOUD MOUSE » Fri Jul 10, 2009 8:05 pm

Good advise. ...........lm
deaddog wrote:Wow thank you Ed and Lee. Just want to add a tip on this. First before you destroy any parts ask questions no matter how great of a technician you think you are. That being said:

During reassemble of the last end brass piston:::Make sure the holes for the knock pins are lined up. It is not symmetrical and will only align one way.

Hope this helps with anyone doing this. Please feel free to PM me if you are rebuilding a type one fork.

DD

rbaselt
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Posts: 209
Joined: Sat Apr 08, 2006 7:24 pm
Location: Seal Beach, CA

Post by rbaselt » Tue Jul 14, 2009 6:16 pm

Those pins are available NOS, believe I got them from either Ohio Cycle or Western Hills.
--Randall

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