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1961 CB72 Project

Want to keep a Restoration Log? Post it here! You can include photos. Suggested format: One Restoration per Thread; then keep adding your updates to the same thread...
border0_3
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Joined: Fri Feb 27, 2009 8:38 am
Location: Riddells Creek Australia

Post by border0_3 » Thu May 11, 2017 4:53 am

Graham,

1961 CB72-10832 the frame has been severely modified for flat track racing.
1961 CB72-11370 most likely to restore. Hanging in the shed. Bit cluttered.
Engine CB72E-110865

Have been picking up a few bits as we go, but won't be anywhere near like your rebuild.

A couple of swing arms with the ID plates and a very early swing arm with the passenger foot peg attachment.

Early aluminium brake stay, longer than normal but I don't have an early brake plate. Looks like they went to standard brake stay and brake plate, but with early actuator arms fairly quickly in production. Early forks somewhere.
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G-Man
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Joined: Wed Mar 25, 2009 5:17 pm
Location: Derby, UK
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Post by G-Man » Thu May 11, 2017 5:11 am

Richard

Thanks. All interesting stuff. What are the mods on the flat track frame?


G
border0_3 wrote:Graham,

1961 CB72-10832 the frame has been severely modified for flat track racing.
1961 CB72-11370 most likely to restore. Hanging in the shed. Bit cluttered.
Engine CB72E-110865

Have been picking up a few bits as we go, but won't be anywhere near like your rebuild.

A couple of swing arms with the ID plates and a very early swing arm with the passenger foot peg attachment.

Early aluminium brake stay, longer than normal but I don't have an early brake plate. Looks like they went to standard brake stay and brake plate, but with early actuator arms fairly quickly in production. Early forks somewhere.
'60 C77 '60 C72 '62 C72 Dream '63 CL72
'61 CB72 '64 CB77 '65 CB160
'66 Matchless 350 '67 CL77
'67 S90 '77 CB400F

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G-Man
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Posts: 5678
Joined: Wed Mar 25, 2009 5:17 pm
Location: Derby, UK
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Post by G-Man » Thu May 11, 2017 9:39 am

Richard

I have a 'short' alloy brake stay if that would help you......

G
G-Man wrote:Richard

Thanks. All interesting stuff. What are the mods on the flat track frame?


G
border0_3 wrote:Graham,

1961 CB72-10832 the frame has been severely modified for flat track racing.
1961 CB72-11370 most likely to restore. Hanging in the shed. Bit cluttered.
Engine CB72E-110865

Have been picking up a few bits as we go, but won't be anywhere near like your rebuild.

A couple of swing arms with the ID plates and a very early swing arm with the passenger foot peg attachment.

Early aluminium brake stay, longer than normal but I don't have an early brake plate. Looks like they went to standard brake stay and brake plate, but with early actuator arms fairly quickly in production. Early forks somewhere.
'60 C77 '60 C72 '62 C72 Dream '63 CL72
'61 CB72 '64 CB77 '65 CB160
'66 Matchless 350 '67 CL77
'67 S90 '77 CB400F

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G-Man
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Posts: 5678
Joined: Wed Mar 25, 2009 5:17 pm
Location: Derby, UK
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Post by G-Man » Thu May 11, 2017 9:41 am

Jensen

Thanks for the input.

G
jensey wrote:My 1961 and early 1962 having one, both CB 72's my early 1962 CB77 hasn't one. It's only for the 250's.
'60 C77 '60 C72 '62 C72 Dream '63 CL72
'61 CB72 '64 CB77 '65 CB160
'66 Matchless 350 '67 CL77
'67 S90 '77 CB400F

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G-Man
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Posts: 5678
Joined: Wed Mar 25, 2009 5:17 pm
Location: Derby, UK
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Post by G-Man » Thu May 11, 2017 4:00 pm

The first batch of my NOS double-butted front spokes arrived today. Let's hope the rest are as nice.

Image


G
'60 C77 '60 C72 '62 C72 Dream '63 CL72
'61 CB72 '64 CB77 '65 CB160
'66 Matchless 350 '67 CL77
'67 S90 '77 CB400F

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G-Man
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Posts: 5678
Joined: Wed Mar 25, 2009 5:17 pm
Location: Derby, UK
Contact:

Post by G-Man » Mon May 29, 2017 4:06 am

Tracking down a full set of front spokes was a little harder than I anticipated. I bought 3/4 of a set from US ebay sellers and there were fine. Th eset I ordered from David Silver turned out to be single butted rears rather than the double butted fronts I was expecting.

Image


I managed to track down another set in teh US so will have to wait a week or so to get those.

Image


G
'60 C77 '60 C72 '62 C72 Dream '63 CL72
'61 CB72 '64 CB77 '65 CB160
'66 Matchless 350 '67 CL77
'67 S90 '77 CB400F

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G-Man
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Posts: 5678
Joined: Wed Mar 25, 2009 5:17 pm
Location: Derby, UK
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Post by G-Man » Mon May 29, 2017 4:25 am

With wheel building parked for the moment and the weather improving. I turned my attention to the tinware that I had been procrastinating over for some time.

I picked up a pair of rather rusty but apparently unused side panels some months back. These were treated to a dunk in an oxalic acid bath to remove the rust followed by a trip to teh bead blast cabinet. The badly pitted toolbox and fresh headlight were treated to a similar process and then all four parts got a coad of acid-etch primer.

Image

As usual - as soon as the primer goes on you can easily see the blemishes in the parts. A ding in one of the sidepanels was tapped out with hammer & dolly and some pits in the other parts were filled with 'knifing putty' (a kind of very thick primer applied with a knife).

The two fenders had been sitting in my workshop for ages unfinished. So I gave them a rub down and added them to the to-do list.

Image

The early rear fender is much lighter than the later ones and has its wiring channel in the middle underneath.

Image


After a bit of filling, wet sanding and priming I ended up with a selection of pretty tidy pieces.

Image

All done just in time for the weather to change and for the rain to set in....


G
'60 C77 '60 C72 '62 C72 Dream '63 CL72
'61 CB72 '64 CB77 '65 CB160
'66 Matchless 350 '67 CL77
'67 S90 '77 CB400F

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