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Honda Dream CA77 305 Speedometer Rebuild Walk-Through

lrutt
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Post by lrutt » Tue Oct 12, 2010 1:45 pm

Another option for peeling bezels away is to get one of those paint can lid removers form home depot. Looks like a can opener with a little lip on it. That is just enough to peel the bezels back. Did that on my Triumph.

OldStan
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Post by OldStan » Tue Oct 12, 2010 5:30 pm

I've got one I'm ready to put the bezel back on. What did you use to crimp it with? I'm concerned about messing the surface up.
63 CA78

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G-Man
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Post by G-Man » Wed Oct 13, 2010 12:36 am

I just use something blunt that you can use to push the edge of the bezel down with. Something like a large old screwdriver use flat. The 'screwdriver' out of a 1/4 drive socket set works well. Just use it to roll the edge over then push it down flat. Slow and careful is the drill just like prizing it up.

G
'60 C77 '60 C72 '62 C72 Dream '63 CL72
'61 CB72 '64 CB77 '65 CB160
'66 Matchless 350 '67 CL77
'67 S90 '77 CB400F

GeorgeP1111
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Post by GeorgeP1111 » Wed Oct 13, 2010 10:44 pm

paperslammer - Well Done!! I took apart my speedometer due to a inop odometer after I read your Walk-Thru yesterday.

I found that the main gear (the one on the main shaft under the rotating magnet) had a thread wore down so the rest of the shafts did not turn. I believe that this was caused by a combined effort of a few things. First, the horizontal shaft that mates to this drive gear has a worn oversized hole (no bushing) on the end opposite the one with the removable plate allowing the shaft to move and the gear to skip. Second, odometer numbers were very hard to turn due to the two brass clips applying excessive pressure between the bushing (yours was brass, mine is not) and the shaft the numbers ride on, and the small plastic gear inside each number wheel were also very gummed up and tight. I cleaned/lubed everything and only replaced one of the brass clips, everything turns freely now.

I'm not sure why they are using two brass clips. It sure gets tight when I put the second one in.

Anyhow, I still have to deal with that worn main gear. I'm thinking maybe I can drill out the worn hole for the horizontal shaft and make a brass bushing to hold it in place better to keep tighter contact with the main gear. I'll have to take a closer look at this tomorrow.

Once again, thanks for the posting.... it really helped me.

George

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Jethro
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Post by Jethro » Sat Oct 30, 2010 10:50 am

Nice one! I recently did the same thing on my '73 CL350 with both speedo and tach. Currently I am doing a total restoration of a '63 dream I picked up with a seised engine. It was complete except for the speedo. I have been looking around on e-bay for one but a lot of those have a lot of miles on the odometers. My question is weather or not it is possible to reset the odometer to zero or at least to show a lesser milage. Thanks again for the awesome info. Jethro.

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G-Man
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Post by G-Man » Sat Oct 30, 2010 2:37 pm

Jethro

Yes you can reset the odo.

See here:

http://www.flickr.com/photos/63154743@N ... 068179860/

This one was a CB72. Once you have released the shaft you can rearrange the drums as you wish.


G
'60 C77 '60 C72 '62 C72 Dream '63 CL72
'61 CB72 '64 CB77 '65 CB160
'66 Matchless 350 '67 CL77
'67 S90 '77 CB400F

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Jethro
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Post by Jethro » Sat Oct 30, 2010 4:54 pm

Nice one. Thanks G

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