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1961 CB72 Project

Want to keep a Restoration Log? Post it here! You can include photos. Suggested format: One Restoration per Thread; then keep adding your updates to the same thread...
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G-Man
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Location: Derby, UK
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Post by G-Man » Sun Mar 27, 2016 1:12 pm

I finally managed a bit of workshop time but I was playing 'catch up' trying to remember where I got to. Luckily I had put a pile of bits to one side to complete a small batch of cam chain tensioners.

These have all been dismantled as described earlier and fitted with new needle-roller bearings. The little scoop on the end of the bearing pin catches oil and any other debris that happens to fall down the cam chain tunnel and therefore becomes a reservoir for dirt and moisture.

I spent a therapeutic hour sorting through the bits and assembling a few parts. There were two good early types so I made sure those went together first.

Image

Then put a few later types together to keep subsequent projects fed.

Image

All these have had their wheels re-trued and the bearing replaced. The pin is held in with a short M7 bold secured by high-strength retainer.

Just to make sure, I offered up one of the early style parts to my 1961 CB72 engine and it cleared the tunnel properly. It is important to thin down the bolt head on the toller fixing or the tensioner will foul the tunnel.

Image


G
Last edited by G-Man on Thu Jun 16, 2016 3:30 pm, edited 1 time in total.
'60 C77 '60 C72 '62 C72 Dream '63 CL72
'61 CB72 '64 CB77 '65 CB160
'66 Matchless 350 '67 CL77
'67 S90 '77 CB400F

Steverino
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Joined: Wed Nov 05, 2014 10:22 pm
Location: Oregon

Post by Steverino » Sun Mar 27, 2016 1:23 pm

Put me on the list G if you ever decide to sell a late one. Uh, just a thought here, I have just about any CB160 part you might ever need except a tank.
S

LOUD MOUSE
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Joined: Mon Aug 15, 2005 8:23 am
Location: KERRVILLE, TEXAS

Post by LOUD MOUSE » Sun Mar 27, 2016 1:31 pm

Looks really good.
I Salute You for this effort. ............lm
G-Man wrote:I finally managed a bit of workshop time but I was playing 'catch up' trying to remember wher eI got to. Luckily I had put a pile of bits to one side to complete a small batch of cam chain tensioners.

These have all been dismantled as described earlier and fitted with new needle-roller bearings. The little scoop on the end of the bearing pin catches oil and any other debris that happens to fall down the cam chain tunnel and therefore becomes a reservoir for dirt and moisture.

I spent a therapeutic hour sorting through the bits and assembling a few parts. There were two good early types so I made sure those went together first.

Image

Then put a few later types together to keep subsequent projects fed.

Image

All these have had their wheels re-trued and the bearing replaced. The pin is held in with a short M7 bold secured by high-strength retainer.

Just to make sure, I offered up one of the early style parts to my 1961 CB72 engine and it cleared the tunnel properly. It is important to thin down the bolt head on the toller fixing or the tensioner will foul the tunnel.

Image


G

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G-Man
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Posts: 5678
Joined: Wed Mar 25, 2009 5:17 pm
Location: Derby, UK
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Post by G-Man » Sun Mar 27, 2016 1:51 pm

LM - many thanks for the comment. It's just good to get back to the workshop after all of the travelling I have to do.

I am really hoping that I get the time to get this bike up in its wheels later this year.

G

LOUD MOUSE wrote:Looks really good.
I Salute You for this effort. ............lm
G-Man wrote:I finally managed a bit of workshop time but I was playing 'catch up' trying to remember wher eI got to. Luckily I had put a pile of bits to one side to complete a small batch of cam chain tensioners.

G
'60 C77 '60 C72 '62 C72 Dream '63 CL72
'61 CB72 '64 CB77 '65 CB160
'66 Matchless 350 '67 CL77
'67 S90 '77 CB400F

User avatar
G-Man
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Posts: 5678
Joined: Wed Mar 25, 2009 5:17 pm
Location: Derby, UK
Contact:

Post by G-Man » Sun Mar 27, 2016 1:53 pm

Steve

When you say 'late' do you mean one with a lock bolt on the RHS or a narrow one?

G

Steverino wrote:Put me on the list G if you ever decide to sell a late one. Uh, just a thought here, I have just about any CB160 part you might ever need except a tank.
S
'60 C77 '60 C72 '62 C72 Dream '63 CL72
'61 CB72 '64 CB77 '65 CB160
'66 Matchless 350 '67 CL77
'67 S90 '77 CB400F

Steverino
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Posts: 409
Joined: Wed Nov 05, 2014 10:22 pm
Location: Oregon

Cam Chain Tension-er

Post by Steverino » Sun Mar 27, 2016 11:49 pm

The one for this barrel. The bolt is on the right side.
ImageKIMG0919 by Steve Steverinomeister, on Flickr

davebern
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Posts: 17
Joined: Wed Jun 02, 2010 1:00 am
Location: Sydney, Australia

Post by davebern » Tue Mar 29, 2016 6:30 pm

I have been away from this forum for a few years and on revisiting I found your thread. I have read every post and am just amazed at your dedication and detail. It makes my restoration efforts seem like those of a cave man. I await further installments with anticipation.

Dave in Oz.

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