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Steverino's CB77

Want to keep a Restoration Log? Post it here! You can include photos. Suggested format: One Restoration per Thread; then keep adding your updates to the same thread...
Steverino
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Joined: Wed Nov 05, 2014 10:22 pm
Location: Oregon

CB77 Update, a little oil leak

Post by Steverino » Thu Feb 11, 2016 1:33 am

I've been slowly making some progress on the CB77. If I didn't have this leak, I would done. It's running down the upper engine case on the front left inner webbing. Here is a picture, if you look carefully you can see the drop, just ready to drop.
ImageKIMG0415 by [ImageKIMG0418 (1) by Steve Steverinomeister, on Flickr=https://www.flickr.com/photos/127517865@N06/]Steve Steverinomeister[/url], on Flickr
The oil seems to be leaking directly above that where the flange on the upper case mates with the bottom of the barrel. I know a lot of oil is pumping up and drain back down through that area but I don't remember there being an O ring there. Just O rings on the outer bolts.
Imageengine cases diagram (2) by Steve Steverinomeister, on Flickr
Is there something I missed here? I've done several of the smaller twins and haven't had this problem before. I was careful to clean and check the mating surfaces and to torque the head bolts. The only thing I can think of is I missed an O ring.
S

Hoosier Tom
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Location: Logansport, IN

Post by Hoosier Tom » Thu Feb 11, 2016 2:56 pm

Steve,

There is no o-ring between the barrels and top case, only the base gasket.

HT

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G-Man
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Location: Derby, UK
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Post by G-Man » Fri Feb 12, 2016 1:50 am

Steve

Are eithe of the two knock pins sitting too proud of the case? Maybe they are a bit too long and holding the joint apart?

G
'60 C77 '60 C72 '62 C72 Dream '63 CL72
'61 CB72 '64 CB77 '65 CB160
'66 Matchless 350 '67 CL77
'67 S90 '77 CB400F

Steverino
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Posts: 409
Joined: Wed Nov 05, 2014 10:22 pm
Location: Oregon

Post by Steverino » Fri Feb 12, 2016 2:10 am

Thanks HT
That could be G-Man. Thinking about those knock pins, When I assembled the engine, I figured the correct torque of the head bolts would draw them up.
I started preparing to drop the motor this afternoon and I will have a better look this weekend. I will check for gapage between the barrel and engine case in that area before I pull the top end.
Steve
Below the picture of the motor is an organizer I bought at harbor freight. I hope to do away with all the cardboard boxes I spend so much time sifting through looking for parts.
ImageKIMG0424 by Steve Steverinomeister, on Flickr
I like how I can see all the parts without having to dig around.
ImageKIMG0423 by Steve Steverinomeister, on Flickr

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G-Man
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Post by G-Man » Fri Feb 12, 2016 2:45 am

Steve

When you have the top end off, put the barrel back on without base gasket you can then pull everything down and see if there is a gap.

Love the organizer. Spent more than a week searching fro the one kickstart gear that I knew I had. It turned up after I'd found a replacement......:-)

G



Steverino wrote:Thanks HT
That could be G-Man. Thinking about those knock pins, When I assembled the engine, I figured the correct torque of the head bolts would draw them up.
I started preparing to drop the motor this afternoon and I will have a better look this weekend. I will check for gapage between the barrel and engine case in that area before I pull the top end.
Steve
Below the picture of the motor is an organizer I bought at harbor freight. I hope to do away with all the cardboard boxes I spend so much time sifting through looking for parts.
ImageKIMG0424 by Steve Steverinomeister, on Flickr
I like how I can see all the parts without having to dig around.
ImageKIMG0423 by Steve Steverinomeister, on Flickr
'60 C77 '60 C72 '62 C72 Dream '63 CL72
'61 CB72 '64 CB77 '65 CB160
'66 Matchless 350 '67 CL77
'67 S90 '77 CB400F

Steverino
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Posts: 409
Joined: Wed Nov 05, 2014 10:22 pm
Location: Oregon

Post by Steverino » Fri Feb 12, 2016 9:51 pm

I'm Ready to remove the top end and find out why it's leaking.
ImageKIMG0431 by Steve Steverinomeister, on Flickr

Steverino
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Posts: 409
Joined: Wed Nov 05, 2014 10:22 pm
Location: Oregon

Oil Leak Problem Figured Out

Post by Steverino » Sat Feb 13, 2016 12:31 am

I wish I would have noticed this when I installed it. I have the wrong gasket. I'm glad I was putting plenty of oil to the top end on the first fire up. Is there an early and a late gasket?
Steve
ImageKIMG0436 by Steve Steverinomeister, on Flickr
ImageKIMG0433 by Steve Steverinomeister, on Flickr

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