I devoted the day to cleaning up the handle bar and servicing the controls. The bar and controls had a very light coat of rust and 50 years of accumulated grease and grime.
KIMG0024 by
Steve Steverinomeister, on Flickr
First thing I did was remove the levers and loosen the brackets so I could clean underneath them. I'm amazed at the beautiful condition of this 50 year old chrome.
KIMG0025 by
Steve Steverinomeister, on Flickr
I didn't want to pull the wiring out of the bar if I didn't have to so I opened the switches and cleaned them in place. Next, I deoxidized the contacts and cleaned the exposed part of the bar. Since I was using soap and water I rinsed things real well and used plenty of air to make sure everything was dry before I put everything back together.
KIMG0026 (1) by
Steve Steverinomeister, on Flickr
The plastic on the levers was missing in spots and it was yellowed. I removed it with a utility knife and cleaned the levers with steel wool and soap. I will leave the levers bare.
KIMG0029 by
Steve Steverinomeister, on Flickr
The right side mirror was broken off almost level with the top of the bracket.
KIMG0031 by
Steve Steverinomeister, on Flickr
I was able to get a little bit of a bite with my vise grips, but not enough to break it loose.
KIMG0032 by
Steve Steverinomeister, on Flickr
I drilled out the center of the broken off stem and tapped in an extractor.
KIMG0033 by
Steve Steverinomeister, on Flickr
My extractors have saved me many times. I used a little P B blaster too.
KIMG0035 (1) by
Steve Steverinomeister, on Flickr
KIMG0036 by
Steve Steverinomeister, on Flickr
KIMG0037 (1) by
Steve Steverinomeister, on Flickr
KIMG0038 by
Steve Steverinomeister, on Flickr
It took me about four hours to get the bars, switches and controls ready to remount. I don't work slow, I work carefully.
KIMG0044 by
Steve Steverinomeister, on Flickr
KIMG0051 by
Steve Steverinomeister, on Flickr