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Charging system - low voltage

Charging System, Wiring, Lighting
Gorf
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Joined: Mon Nov 01, 2010 10:06 pm
Location: Maple Valley, Washington

Charging system - low voltage

Post by Gorf » Mon Mar 26, 2012 9:58 pm

So I put a new battery in my '65 and discovered that it doesn't seem to be charging. I'm only seeing about 11.5v across the battery at about 2K rpm's. So I put a new rectifier in the bike (original style selenium) since it was relatively cheap. But I still don't have good charging voltage. The only other component is just the stator right? Anyone have any idea what output voltage should be on the stator, or how to test it? Maybe I missed a good link about it during my searching...

rzgkane
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Re: Charging system - low voltage

Post by rzgkane » Mon Mar 26, 2012 10:20 pm

Gorf wrote:So I put a new battery in my '65 and discovered that it doesn't seem to be charging. I'm only seeing about 11.5v across the battery at about 2K rpm's. So I put a new rectifier in the bike (original style selenium) since it was relatively cheap. But I still don't have good charging voltage. The only other component is just the stator right? Anyone have any idea what output voltage should be on the stator, or how to test it? Maybe I missed a good link about it during my searching...
Stator is easy to check. The pink, yellow and brown wires should all have continuity to each other but not to ground.

I've heard that low output is sometimes attributable to a rotor that has lost its magnetism. Only cure there is to replace the rotor.

Gorf
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Joined: Mon Nov 01, 2010 10:06 pm
Location: Maple Valley, Washington

Post by Gorf » Sun Apr 15, 2012 2:24 pm

So I think I have troubleshot this down to a bad stator. Are these available as new parts through Honda still? I checked on classichondarestoration.com but didn't seen any options.

cknight
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Post by cknight » Sun Apr 15, 2012 3:33 pm

The Rick's Motorsport Electrics stator and regulator/rectifier kit is a good choice. Regards, Chase

LOUD MOUSE
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Post by LOUD MOUSE » Sun Apr 15, 2012 5:25 pm

Have ya tested the stator?
To test ya place your VOM on resistance.
All leads will show continuity to each lead but not to the case.
Don't test the green/red strip wire as it is the neutral switch lead. .....lm
Gorf wrote:So I think I have troubleshot this down to a bad stator. Are these available as new parts through Honda still? I checked on classichondarestoration.com but didn't seen any options.

Jlovvorn
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Location: Washington DC

Post by Jlovvorn » Sun Apr 22, 2012 3:58 pm

How did you rule out the rectfier?

I bought two aftermaret selinium rectifiers before I realized they were both bad.

Go with the Oregon Motorcycle solid state cheap one, or Charlie's Place upgrade.

mike in idaho
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Post by mike in idaho » Sun Apr 22, 2012 8:44 pm

You can plug the a/c leads into a seal beam car headlight and start the engine. The headlight should get nice and bright at fast idle if it's putting out any voltage. It will blow out the light at higher revs so keep it down arouind 2000 rpm. Not a precise measurement of alternator output but it lets you know in about two minutes if the alternator is dead.
'65 YG1
'65 CB160
'66 CL160
'66 CL77
'78 XS650
'79 GL1000
'69 T100R
'68 TR6
'69 T120
'72 750 Commando
my company car is a Kenworth

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